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TEMA Type BEM 1108 Tubes Monel 400 Fixed Tubesheet Shell and Tube heat exchanger

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TEMA Type BEM 1108 Tubes Monel 400 Fixed Tubesheet Shell and Tube heat exchanger

Name: TEMA Type BEM 1108 Tubes Monel 400 Fixed Tubesheet Shell and Tube heat exchanger
Brand: YUHONG
Price: 50 USD

Buy cheap TEMA Type BEM 1108 Tubes Monel 400 Fixed Tubesheet Shell and Tube heat exchanger product

Model Number : TEMA Type BEM Vertical Shell and Tube Heat Exchanger

Price : USD 50,000 - USD 1,000,000 PER SET

Design Code : ASME Section VIII Div. 1, TEMA Class R / Technical Calculation 14-8134

Certification : TEMA Class R / ASME Section VIII Division 1

MOQ : 1Set

Delivery Time : 60-90 DAYS

Nozzle Standards : ANSI B16.5 Flanges, Class 150 / Class 6000 NPT Couplings

Payment Terms : T/T,D/P,D/A,L/C,Western Union

Shell Tubesheet Dim : Ø1170 mm x 63.5 mm (Nominal)

Pressure Parts : ASME SB-127 / UNS N04400 (Monel 400), ASME SA-516 Gr. 70

Bundle Type : finned tube bundle Structure

Supply Ability : 500 SETS/MONTH

Gaskets : Monel 400 Grooved Gasket with Expanded Graphite (EG) Layers

Brand Name : YUHONG

Packaging Details : Standard wooden crates or custom packaging based on customer requirements.

Place of Origin : CHINA, KOREA

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TEMA Type BEM 1108 Tubes Monel 400 Fixed Tubesheet Shell and Tube heat exchanger

This unit is an industrial shell and tube heat exchanger (also designated as a team heat exchanger) designed in strict accordance with ASME Section VIII Div. 1 and TEMA Class R standards. The internal layout integrates an 1108-tube finned tube bundle engineered for installation in the Crude Distillation Unit Stabilizer OVHD Condenser (Tag No. W-04A/B). The mechanical design addresses severe corrosive condensation environments containing aqueous chloride and acidic hydrocarbons.

Component & ASME Material Specifications

Component Name	Drawing Ref.	ASME Material Specification	Dimensions & Technical Parameters
Tubesheet	E2-1566	ASME SB-127 UNS N04400 (Monel 400)	OD Ø1170 mm, Thickness 63.5 mm, 8x M12 Tapped Holes
Bundle Assembly	E1-9277	ASME SB-163 UNS N04400 (Monel 400)	1108-tube finned tube bundle, Depth Expansion 40.5/60.5 mm
Shell Barrel	E1-9311	ASME SA-516 Gr. 70 + SB-127 Clad	Carbon Steel Base Plate with Monel 400 Internal Cladding Layer
Channel / Head	E1-9311	ASME SA-516 Gr. 70 + SB-127 Overlay	Dual-pass channel header with Nozzles N1 (18"-150) & N2 (6"-150)
Sealing Gasket	E1-9311 Note 2	Monel 400 / Expanded Graphite	Solid Monel 400 Serrated Metal Core with Dual Facing Graphite Layers
Nozzle Flanges	E1-9311	ASME SA-105 / SA-106 Gr. B / Monel 400	N1-N4 Flanged Connection ANSI B16.5; N5-N11 NPT 6000# Couplings

Technical Specifications & Process Engineering

Precision Tube Expansion Procedure: The finned tube bundle is secured into the Monel 400 tubesheet using a dual-depth torque expansion process (Depth Expansion at 40.5 mm and 60.5 mm). Tube hole layout adheres 20.25 mm triangular/square pitch pattern.
Corrosion-Resistant Cladding & Metallurgy: All wet surfaces of the shell and pressure-retaining heads exposed to corrosive vapors utilize ASME SB-127 UNS N04400 (Monel 400) solid or clad material.
Flow Distribution & Baffle Positioning: Integrated with heavy-duty impingement protection plates and transverse baffle plates, maintaining uniform tube support spacing at 750 mm and 753 mm.

Quality Assurance & QA/QC Specification

Hydrostatic & Pneumatic Testing: Shell-side and tube-side pressure tests are conducted independently in accordance with ASME Section VIII Div. 1 rules
Nondestructive Examination (NDE): 100% Radiographic Testing (RT) applied to all full-penetration butt-welded seams; 100% Liquid Penetrant Testing (PT) applied to tubesheet-to-tube expanded/welded joints.
Surface Coating & Finishing: Structural external carbon steel components undergo Hot Dip Galvanizing; final coating application consists of Graphite + AISI 316 / Power Graf 3 Premium high-temperature protective finish.

International Logistics & Shipping Specifications

Lifting & Handling Attachments: scheduled for removal and plug sealing following installation into the heat exchanger shell.
Flange Facing Protection: All ANSI B16.5 raised face flanges and female NPT couplings are fitted with heavy-duty plastic cover plates and rust-inhibitor caps for ocean freight and export transport.

TEMA Type BEM 1108 Tubes Monel 400 Fixed Tubesheet Shell and Tube heat exchanger

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